Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

FIREROL Standard Wall Multicore Unscreened Cables

300/500 V or 0.6/1 kV

EN 50264-2-2 (FRL-SW-05M/FRL-SW-1M)

FIREROL FRL-SW-05M/FRL-SW-1M

             A. Conductor          B. Insulation         C. Sheath

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles,

where handling and installation cost are an important factor.

Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,

driver desks etc.

Construction

Conductor

flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 105)

Outer sheath

LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage:300/500 V or 0.6/1 kV

Maximum Conductor Temperature:+90 deg (fixed installation)

Minimum Permissible Ambient Temperature:-25/-40 deg (fixed installation)

Bending Radius:3 x Overall Diameter (D<12mm);

                         4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2:No fluorine

EN 50305; EN 60811-2-1:Resistance to mineral oil & fuel oil, acid & alkali

EN 50305:Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2:Hazard levels HL1, HL2/HL3

DIN 5510-2:Protection level 1/2/3/4

BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II

NF F 16-101:FO

EN54454-2:R15 Interior/ R16 Exterior HL1, HL2, HL3

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804		 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816 		Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index
EN 45545-2 Requirement for fire behavior of matreial & components
R15/R16

FRL-SW-05M 300/500 V

NUMBER AND NOMINAL CROSS SECTIONAL AREA (a) COND
UCTOR
DIAM
ETER (b)		 MIN.
MEAN THICK
NESS OF INSUL
ATION		 DIAM
ETER OF CORE (b)		 MAX
WIRE DIAM
ETER OF SCREEN		 MIN.
MEAN THICKNESS OF SHEATH		 OVERALL DIAMETER UNSREENED WEI
GHT		 CONDUCTO
RRESIS
TANCE AT 20°C		 INSUL
ATION RESIS
TANCE AT 20°C 		INSUL
ATION RESIS
TANCE AT 50°C
                    EI 105 EI 101- EI 104
            min max   max min min
n x mm2 mm mm mm mm mm mm mm kg/km Ω/km MΩ·km MΩ·km
2x1 1.2 0.6 2.6 0.16 1.4 7.2 8.5 100 20.0 140 70
4x1 1.25 0.6 2.6 0.16 1.4 8.2 9.6 130 20.0 140 70
7x1 0.6 2.6 0.16 1.4 9.6 11.2 180 20.0 140 70
9x1 0.6 2.6 0.21 1.4 11.5 13.4 220 20.0 140 70
12x1 0.6 2.6 0.21 1.4 12.3 14.4 280 20.0 140 70
19x1 0.6 2.6 0.26 1.4 14.5 16.6 400 20.0 140 70
24x1 0.6 2.6 0.26 1.5 16.7 19.6 530 20.0 140 70
32x1 0.6 2.6 0.26 1.6 18.5 21.7 660 20.0 140 70
37x1 0.6 2.6 0.26 1.6 19.2 22.4 720 20.0 140 70
40x1 0.6 2.6 0.26 1.6 19.9 23.3 750 20.0 140 70
4x1.5 1.5 0.7 3.0 0.16 1.4 9.2 10.8 170 13.7 120 60
7x1.5 0.7 3.0 0.21 1.4 10.9 12.8 250 13.7 120 60
9x1.5 0.7 3.0 0.21 1.4 13.1 15.3 310 13.7 120 60
12x1.5 0.7 3.0 0.21 1.4 14.0 16.4 400 13.7 120 60
19x1.5 0.7 3.0 0.26 1.5 16.5 19.4 570 13.7 120 60
24x1.5 0.7 3.0 0.26 1.6 19.5 22.8 760 13.7 120 60
32x1.5 0.7 3.0 0.26 1.7 21.5 25.2 940 13.7 120 60
37x1.5 0.7 3.0 0.26 1.7 22.4 26.2 1040 13.7 120 60
4x2.5 1.95 0.8 3.7 0.21 1.4 10.7 12.5 240 8.21 90 45
7x2.5 0.8 3.7 0.21 1.4 12.7 14.9 360 8.21 90 45
9x2.5 0.8 3.7 0.26 1.5 15.6 18.3 450 8.21 90 45
12x2.5 0.8 3.7 0.26 1.5 16.7 19.6 590 8.21 90 45
19x2.5 0.8 3.7 0.26 1.6 19.7 23.1 860 8.21 90 45
24x2.5 0.8 3.7 0.26 1.8 23.5 27.5 1150 8.21 90 45

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-SW-1M 0.6/1 kV

NUMBER AND NOMINAL CROSS SECTIONAL AREA (a) COND
UCTOR
DIAM
ETER (b)		 MIN.
MEAN THICK
NESS OF INSUL
ATION		 DIAM
ETER OF CORE (b)		 MAX
WIRE DIAM
ETER OF SCREEN		 MIN.
MEAN THICKNESS OF SHEATH		 OVERALL DIAMETER UNSREENED WEI
GHT		 CONDUCTO
RRESIS
TANCE AT 20°C		 INSUL
ATION RESIS
TANCE AT 20°C 		INSUL
ATION RESIS
TANCE AT 50°C
            min max   max min min
n x mm2 mm mm mm mm mm mm mm Kg/km mm Ω/km MΩ·km
TWO CORES
1.5 1.5 0.8 3.0 3.5 1.4 8.5 9.9 140 13.7 150 75
2.5 1.95 0.8 3.4 3.9 1.4 9.3 10.9 180 8.21 130 65
4 2.5 0.8 3.9 4.6 1.4 10.3 12.1 230 5.09 110 55
6 3.0 0.9 4.6 5.4 1.4 11.8 13.9 300 3.39 90 45
10 3.9 1.1 5.8 6.8 1.4 14.3 16.7 480 1.95 85 45
16 5.0 1.1 7.2 8.5 1.5 16.5 19.4 630 1.24 70 35
25 6.4 1.3 8.6 10.0 1.6 20.1 23.5 920 0.795 65 35
35 7.7 1.3 10.2 11.5 1.7 22.7 26.6 1200 0.565 60 30
50 9.2 1.5 11.6 13.5 1.9 26.7 31.2 1670 0.393 55 30
THREE CORES
1.5 1.5 0.8 3.0 3.5 1.4 8.9 10.5 160 13.7 150 75
2.5 1.95 0.8 3.4 3.9 1.4 9.9 11.6 210 8.21 130 65
4 2.5 0.8 3.9 4.6 1.4 11.0 12.9 270 5.09 110 55
6 3.0 0.9 4.6 5.4 1.4 12.5 14.6 360 3.39 90 45
10 3.9 1.1 5.8 6.8 1.5 15.3 17.9 600 1.95 85 45
16 5.0 1.1 7.2 8.5 1.6 17.8 20.8 790 1.24 70 35
25 6.4 1.3 8.6 10.0 1.7 21.6 25.3 1170 0.795 65 35
35 7.7 1.3 10.2 11.5 1.8 24.4 28.6 1530 0.565 60 30
50 9.2 1.5 11.6 13.5 1.9 28.2 33.3 2120 0.393 55 30
FOUR CORES
1.5 1.5 0.8 3.0 3.5 1.4 9.7 11.3 190 13.7 150 75
2.5 1.95 0.8 3.4 3.9 1.4 10.7 12.5 250 8.21 130 65
4 2.5 0.8 3.9 4.6 1.4 11.9 14.0 330 5.09 110 55
6 3.0 0.9 4.6 5.4 1.4 13.7 16.1 450 3.39 90 45
10 3.9 1.1 5.8 6.8 1.5 16.9 19.8 740 1.95 85 45
16 5.0 1.1 7.2 8.5 1.6 19.6 22.9 980 1.24 70 35
25 6.4 1.3 8.6 10.0 1.8 24.1 28.2 1460 0.795 65 35
3X35+25 7.7/6.4 1.3/1.3 10.2
/8.6		 11.5
/10.0		 1.9 28.5 34.2 1610 0.565/0.795 60 30
3X50+25 9.2/6.4 1.5/1.3 11.6 /8.6 13.5
/10.0		 2.0 33.4 40.0 2230 0.393/0.795 55 30

(a)= For information,indicative only